FUJI ALMEX-R SMT Assembly line

FUJI ALMEX-R Assembly line configuration:

1.PCB Loader

2.SMT stencil Printer DEK NeoHorizon 03 iX

3.KOH YOUNG KY8030-3 3D SPI

4.NG buffer Conveyor

5.FUJI ALMEX-R Pick and place machine

6.Heller 2043 MK7 SMT reflow oven

7.KOH YOUNG ZENITH 3D AOI

8.NG/OK Unloader

Placement Speed: 200,000 CPH

Accuracy：±35 μm @ Chip 

Applicable Part :03015mm to 45×60mm

Applicable PCB :700*460mm

1. PCB loader

PCB frame loading machine is a kind of automatic loading equipment for electronic components PCB board. It is usually composed of a conveying system, a positioning system, and an upper plate manipulator.
The working principle is to place the PCB board and component material that need to be mounted on the board in the material frame, and send the material frame to the machine through the conveying system. Then, the positioning system is used to accurately locate the position of the PCB board, and then the components are removed from the material frame by the upper board manipulator and placed on the PCB board accurately.

2. SMT stencil Printer DEK NeoHorizon 03iX

DEK NeoHorizon Solder paste printer

Maximum flexibility for the integrated smart factory

With its modular and scalable configuration options, the DEK NeoHorizon printer meets any process requirements and offers best flexibility for any production volumes

DEK NeoHorizon Innovations

Best printing offering to cover all your needs

DEK NeoHorizon 03 iX:

Machine Alignment Capability: ±12.5 µm @ 2.0 cmk, (±6 Sigma)

System Alignment Capability: +/- 20μm @ 2.0 cmk, (±6 Sigma)

Wet Print Capability: ±25 µm @ 2.0 cpk, (±6 Sigma) - Certified by external system for every printer before delivery by standard

Core Cycle Time (CCT): 8 sec.

Perfect printing solution for best performance in high-mix production

DEK NeoHorizon 01 iX:

Machine Alignment Capability: ±12.5 µm @ 2.0 cmk, (±6 Sigma)

System Alignment Capability: +/- 15μm @ 2.0 cmk, (±6 Sigma)

Wet Print Capability: ±20 µm @ 2.0 cpk, (±6 Sigma) - Certified by external system for every printer before delivery by standard

Core Cycle Time (CCT): 6.5 sec.

Best printing quality with maximum throughput

DEK NeoHorizon Back-to-Back:

The DEK NeoHorizon Back-to-Back setup offers higher print performance in dual-lane assembly line.

DEK NeoHorizon Options

DEK provides the industry’s most powerful and flexible printing platforms. The following retrofittable DEK options help you further improve productivity and print quality on your DEK NeoHorizon printer:

1.Full flexible DEK All Purpose Clamping (APC) system

2.High flexibility and maximum cleaning performance with DEK Typhoon Cleaner

3.DEK Grid-Lok: the universal board support system

4.DEK Paste Management: the best combination of automated paste dispensing with paste roll height control

5.Closed loop to SPI systems with ProDEK

6.DEK Multiple Alignment of Singulated Substrates (MASS) offers a solution for individual optical alignment at a very high speed to boost your throughput

3.KOH YOUNG KY8030-3 3D SPI

World-Fastest Full 3D Solder Paste Inspection

The industry’s fastest full 3D measuring inspection solution- Solves shadow problems by utilizing 2-way projection- Full 3D foreign material inspection for the entire PCB- Provides accurate inspection data with real-time PCB warp compensation·Full 3D data-based process optimization solution: Realization of industry 4.0 / smart factory- Realizes real-time process optimization through powerful SPC analytics- Provides a powerful printing process optimization tool·Leading model for high-speed mass production line

4.SMT NG buffer Conveyor

● Exterior structure: plate gold structure and aluminum profile into the frame, the surface spray treatment and the color is wavy white.

● Microcomputer PLC control system works stably and reliably.

● Operating by touch screen, with automatic fault diagnosis function, convenient man-machine dialogue.

● Multiple sound and light and touch screen inside prompt alarm function.

● Using stepper motor to transmission.

● The bad board can be stored 10 pcs by rising and the good boards can be directly transported to the next machine.

● Applicable behind AOI and SPI devices.

● Double line number to distinguish NG\OK.

5. FUJI ALMEX-R Pick and Place Machine

This high-end model is equipped with the latest functions to provide flexibility and adaptability to a variety of production needs.

This flexibility is demonstrated with features such as NPI support for rapid launch of new production and immediate response to changes in production needs through batch changeover. The AIMEXR inherits the versatility that is a staple of the AIMEX series, such as high productivity, high quality, and mass production. It enhances the exiting platform through new sensing functions.
The system uses real-time sensing technology to monitor the condition of electronic parts and panels during operation. This data is instantly analyzed and applied to ensure precise placement, maintaining consistent and reliable quality.
The IPS system can perform a variety of checks, including part pickup position, parts remaining on nozzles, and upside-down checks for minimold parts. It helps prevent placement defects caused by packaging issues, nozzle problems, or part irregularities.
Nozzles, feeders, and heads can all be maintained offline. Automation units ensure reliable maintenance without the need for specialized skills, and connecting these units to Nexim enhances overall maintenance management.

Features

Expanded Capacity

Despite its compact size, the AIMEXR offers extensive capacity, enabling flexible and diverse production operations.

Placement Heads

The AIMEXR utilizes the same advanced heads as the NXTR, offering exceptional versatility. These heads expand the range of compatible parts, enabling seamless line balancing and ensuring consistent production rates, even when transitioning to a new set of parts for the next production run.

Greater Support for Large Panels

The AIMEXR can handle panels up to a maximum size of 1,068 x 610 mm, making it suitable for a wide range of applications. These include LED placement, automotive panels, and large panels used in communication infrastructure

Minimize Changeover

The machine features large-capacity part supply units capable of holding up to 130 different part types. This design enables shared setups, reducing the frequency of changeovers and easing operator workloads.

Full Production

The machine allows immediate program adjustments to address sudden production changes or vision processing errors during operation. These on-machine editing capabilities help minimize downtime and reduce the lead time required to resume or ramp up production.

High Quality Placement

High Accuracy Placement

Placements are made with a high accuracy of ±25 µm, regardless of the head type or part being placed. It also carefully regulates the push-in pressure during placement to ensure optimal precision and reliability.

Panel Warpage Adjustment

Reliable placement is ensured by detecting and compensating for panel warpage and variations in individual parts using advanced features. This maintains productivity, even with large panels that are prone to significant warping (up to 7 mm).

Defect Detection (IPS System)

Preventing Defects via Part Properties

Placement defects caused by operational errors or defective parts are prevented by performing LCR checks on the electrical properties of chip parts and coplanarity checks on the leads and bumps of IC parts. (Option)

Fastest in the Series

It achieves the fastest placement speed in the series’ history by utilizing advanced XY robots with linear motors, leading to significant improvements in area productivity.

Stable Operation & Non-Stop Production

The system supports continuous production with quick recovery, helping to minimize downtime and improve overall operation rates.

Maintenance

6.HELLER 2043 MK7 SMT Reflow Soldering Oven

The 2043 MK7 reflow oven machine is an ultra-high volume reflow oven with 13 heated zones and belt speeds up to 1.88m/min. The 2043 offers the lowest delta T’s, reduced nitrogen and electrical consumption and advanced flux management options. The 12” wide heater modules offer profile compatibility with competitor systems.

- Built-in Thermal Monitoring

- Nitrogen Capable to < 100 ppm

- Energy Management System

- Virtually No Maintenance

- 12” Wide Heater Modules

Oven Length	723cm (285”)
Process Gas Options	Air, Nitrogen
Heated Zones	Convection: 13 Top / 13 Bottom
Heated Length	449 cm (177”)
Cool Zones	3 Top (Bottom Option)
Max Working Temperature	Standard: 350°C (Option: 400°C)
Maximum PCB Width	55.9cm (22”)
Cleanroom Option	Down to Class 1000

7. KOH YOUNG ZENITH 3D AOI

Ultimate Solution for Inspection Challenges

Circuit boards are becoming more complex with new products. An AOI machine is becoming even more crucial to the electronics manufacturing lines. The industry has many2D, 2.5D and pseudo-3D inspection options that only compound issues with false calls and escapes. The Zenith AOI Series is the only machine that delivers True 3D Inspection to address solutions caused by highly specular packages and shadows from adjacent parts.

Incomparable True 3D Inspection Performance

The Zenith AOI Series is the only solution in the industry to base its inspection criteria according to IPC-610 standards for electronic assembly acceptability requirements. It provides clear and precise AOI measurements to accurately identify multiple defects such as missing solder, offset, polarity, upside down, OCV/OCR, solder fillet, billboarding, lifted lead, lifted body, tombstone, bridging, and more. Because it uses a quantitative True 3D measurement-based approach, the system delivers exceptional accuracy and repeatability.

IPC-based Solder Joint Inspection

Through Koh Young’s proprietary vison algorithms, the Zenith Series can quantify the exact height of a solder joint. Despite shadows or interreflection challenges, the Zenith accurately inspects and measures according to IPC-610 standards for electronic assembly acceptability requirements.

AI-Powered Auto Programming (KAP)

Industry-leading 3D profilometry technology converges with Koh Young’s proprietary AI technology to deliver true automatic programming. The innovative geometry-based Koh Young Auto Programming (KAP) software solution reduces the programming process to minimizes time to production and reduces costs.

KSMART Solutions: True 3D Measurement-based Process Control System

Koh Young pioneered True 3D measurement technology 20 years ago to create a zero-defect 

8.NGOK Unloader Machine

According to signal recognition, NG board and OK board are automatically collected into two lifting turnover boxes respectively; The NG\OK receiver is connected with AOI, after AOI detection to determine the good (OK) and bad (NG) output different signals, the signal is transmitted to the next NG\OK receiver, the NG\OK receiver receives the signal sent by AOI for judgment, and the PCB is automatically classified and stored in the OK and NG material frame; Such as: AOI output OK signal through NG\OK judgment into the moving trolley directly into the OK lifting trolley material frame; The AOI output NG signal is judged by NG\OK into the moving car and transferred to the material frame of the NG lifting car at the back.

Appearance structure :3mm thick sheet metal structure and aluminum profiles into the frame, surface spray treatment, color is corrugated white.
Microcomputer original Panasonic PLC control system, stable and reliable work.
Touch screen display operation, with automatic fault diagnosis function, man-machine dialogue is convenient.
Multiple sound, light and touch screen prompt alarm function.
The lifting step of the rack can be set according to the PCB thickness.
With automatic counting function, convenient production statistics.
Humanized design ensures that the PCB board is not broken and improves the output capacity
The bottom connecting PCB board uses a motor to push the board into the material frame
Stepper motor push plate, strength, speed can be set on the touch screen,
The push-plate device uses the Omron groove sensor to protect the PCB board from being pushed out
Push the PCB board can set the push distance in the touch screen
The OK plate is loaded into the front material frame, and the NG plate is loaded into the fabric frame.
Double line number distinguish NG\OK 

Efficient Technology Co.,Ltd provide a full SMT assembly line solutions, including SMT Production Line, SMT Pick and place machine, SMT Stencil Printer, SMT Inspection equipment, SMT Weling equipment, SMT Intelligent Storage System, SMT Automatic Insertion Machine, SMT Peripheral Equipment, SMT Feeders, SMT Nozzles, SMT Spare Parts etc any kind SMT machines you may need, please contact us for more information: WeChat: +8613714564591  Email: sales@efsmt.com

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