Hanwha Decan series high speed SMT Assembly line

Placement Speed: 240,000 CPH
Accuracy：±28um@Cpk≥1.0
Component Range: 03015 ~ 42mm(H 15mm)
PCB size(mm):Max. L510*W460

BASIC INFO

Hanwha Decan series high speed SMT Assembly line

Hanwha Decan series high speed SMD Assembly line configuration:

1.PCB Loader

2.SMT stencil Printer DEK NeoHorizon 03iX

3.KOH YOUNG KY8030-2 3D SPI

4.NG buffer Conveyor

5.Hanwha Decan S2*2 Pick and place machine

6.Hanwha Decan L2 Pick and place machine

7.Heller 1936 MK7 SMT reflow oven

8.KOH YOUNG ZENITH 3D AOI

9.NG/OK Unloader

Placement Speed: 240,000 CPH

Accuracy：±28um@Cpk≥1.0

Feeder Capacity(8mm）:360ea

Component Range: 03015 ~ 42mm(H 15mm)

PCB size(mm):Max. L510*W460

1. PCB loader

PCB frame loading machine is a kind of automatic loading equipment for electronic components PCB board. It is usually composed of a conveying system, a positioning system, and an upper plate manipulator.
The working principle is to place the PCB board and component material that need to be mounted on the board in the material frame, and send the material frame to the machine through the conveying system. Then, the positioning system is used to accurately locate the position of the PCB board, and then the components are removed from the material frame by the upper board manipulator and placed on the PCB board accurately.

2. SMT stencil Printer DEK NeoHorizon 03iX

DEK NeoHorizon Solder paste printer

Maximum flexibility for the integrated smart factory

With its modular and scalable configuration options, the DEK NeoHorizon printer meets any process requirements and offers best flexibility for any production volumes

DEK NeoHorizon Innovations

Best printing offering to cover all your needs

DEK NeoHorizon 03 iX:

Machine Alignment Capability: ±12.5 µm @ 2.0 cmk, (±6 Sigma)

System Alignment Capability: +/- 20μm @ 2.0 cmk, (±6 Sigma)

Wet Print Capability: ±25 µm @ 2.0 cpk, (±6 Sigma) - Certified by external system for every printer before delivery by standard

Core Cycle Time (CCT): 8 sec.

Perfect printing solution for best performance in high-mix production

DEK NeoHorizon 01 iX:

Machine Alignment Capability: ±12.5 µm @ 2.0 cmk, (±6 Sigma)

System Alignment Capability: +/- 15μm @ 2.0 cmk, (±6 Sigma)

Wet Print Capability: ±20 µm @ 2.0 cpk, (±6 Sigma) - Certified by external system for every printer before delivery by standard

Core Cycle Time (CCT): 6.5 sec.

Best printing quality with maximum throughput

DEK NeoHorizon Back-to-Back:

The DEK NeoHorizon Back-to-Back setup offers higher print performance in dual-lane assembly line.

DEK NeoHorizon Options

DEK provides the industry’s most powerful and flexible printing platforms. The following retrofittable DEK options help you further improve productivity and print quality on your DEK NeoHorizon printer:

1.Full flexible DEK All Purpose Clamping (APC) system

2.High flexibility and maximum cleaning performance with DEK Typhoon Cleaner

3.DEK Grid-Lok: the universal board support system

4.DEK Paste Management: the best combination of automated paste dispensing with paste roll height control

5.Closed loop to SPI systems with ProDEK

6.DEK Multiple Alignment of Singulated Substrates (MASS) offers a solution for individual optical alignment at a very high speed to boost your throughput

3.KOH YOUNG KY8030-2 3D SPI

The World's Best-selling Full 3D Solder Paste Inspection

Best-in-class measurement accuracy and inspection reliability

Solves shadow problems by utilizing 2-way projection

Provides accurate inspection data with real-time PCB warp compensation

Provides user-friendly software interface

Full 3D data-based process optimization solution: Realization of industry 4.0 / smart factory

Realizes real-time process optimization through powerful SPC analytics

Provides a powerful printing process optimization tool

Good value model for a variety of production environment

Key Features:

Solution to shadow problem using patented dual projection Moiré technology

Industry best inspection speed with guaranteed measurement accuracy

Easy UI & SPC Plus included to help printing process optimization

Inspection Items: Volume, Area, Height, Offset, Bridging, Shape Deformity, Coplanarity

4.SMT NG buffer Conveyor

● Exterior structure: plate gold structure and aluminum profile into the frame, the surface spray treatment and the color is wavy white.

● Microcomputer PLC control system works stably and reliably.

● Operating by touch screen, with automatic fault diagnosis function, convenient man-machine dialogue.

● Multiple sound and light and touch screen inside prompt alarm function.

● Using stepper motor to transmission.

● The bad board can be stored 10 pcs by rising and the good boards can be directly transported to the next machine.

● Applicable behind AOI and SPI devices.

● Double line number to distinguish NG\OK.

5.Hanwha Decan S2 Pick and Place Machine

The Hanwha DECAN S2 Pick and place machineis a new model in the DECAN range from Hanwha Techwin. Due to todays technology getting smaller and more compact, the demand for more accurate and repeatable machines has driven the development of the NEW DECAN S2

Capable of placing 03015 components with Placement Accuracy of ±25µ@3σ/QFP, ±28µ@3σ/03015 Chip

Another development is the conveyor option improvements allowing placement of PCB's up to 1200mm x 460mm (optional)

Features:

Fast Electric Feeders which automatically adjust their pocket positions for ultimate synchronised picking
Front and back operation as standard
Large PCB Size of up to 1200mm x 460mm
03015 component recognition as standard
120 x 8mm Feeder Capacity
High Accuracy ±25µ@3σ/QFP, ±28µ@3σ/03015 Chip
Small Footprint of just 1430mm x 1740mm x 1485mm
5KVA Max Power

6. Hanwha Decan L2 Pick and Place Machine

▶ Speed : 56,000 CPH (Optimum)
▶ Structure : 2 Gantry x 6 Spindles/Head
▶ Accuracy : ±40μm Cpk≥1.0 (0402 Chip)
±30μm Cpk≥1.0 (IC)
▶ Parts Size : 0402~□55mm, L75 (H25mm)
▶ PCB Size : L510xW460mm (Standard)
L1,200xW460mm (Option)
▶ Wide Part Handling Capability
▶ Various PCB Transfer Systems
▶ Verified Production History Management Solution

High Speed Placement

■ Optimal line configuration from chips to uniquely-shaped components according to options setup

Equipment capable of responding to large-scale PCBs, which can be remodeled on site

■ Standard equipment can be remodeled on site to equipment capable of large-scale PCB handling

– Responsive to a maximum 1,200 x 460mm PCB

Responsive to uniquely-shaped components (including tray components)

■ Responsive to a maximum 52mm(H25mm) IC when the stage vision option is applied

■ LED & LED lens placement with LED flipped & lens protrusions cognition

EASY OPERATION

Strengthened equipment software operation convenience

■ Convenient production and editing of work programs with built-in equipment optimization software

■ Provision of a range of work data and information on a large-scale LCD screen

High-precision, convenient electric feeder

■ Calibration and maintenance-free electric feeder

■ Improved work convenience with a single reel bank mounted feeder

■ Improved productivity through the provision of automatic parts pick-up position alignment between feeders

Reduced work load through parts connection automation (smart feeder)

■ Automatic loading and splicing capabilities implemented as an industry first

– Significantly reduction in work time through feeder preparation and parts connection operation automation which were previously carried out manually

■ Zero consumables costs for parts connection attained

■ Optimal line configuration from chips to uniquely-shaped components according to options setup

Equipment capable of responding to large-scale PCBs, which can be remodeled on site

■ Standard equipment can be remodeled on site to equipment capable of large-scale PCB handling

– Responsive to a maximum 1,200 x 460mm PCB

Responsive to uniquely-shaped components (including tray components)

■ Responsive to a maximum 52mm(H25mm) IC when the stage vision option is applied

■ LED & LED lens placement with LED flipped & lens protrusions cognition

EASY OPERATION

Strengthened equipment software operation convenience

■ Convenient production and editing of work programs with built-in equipment optimization software

■ Provision of a range of work data and information on a large-scale LCD screen

High-precision, convenient electric feeder

■ Calibration and maintenance-free electric feeder

■ Improved work convenience with a single reel bank mounted feeder

■ Improved productivity through the provision of automatic parts pick-up position alignment between feeders

Reduced work load through parts connection automation (smart feeder)

■ Automatic loading and splicing capabilities implemented as an industry first

– Significantly reduction in work time through feeder preparation and parts connection operation automation which were previously carried out manually

■ Zero consumables costs for parts connection attained

7.HELLER 1936 MK7 SMT Reflow Soldering Oven

The 1936 MK7 is a high volume reflow oven system with 10 heated zones and belt speeds up to 1.88m/min. The 1936 MK7 offers the lowest delta T’s, reduced nitrogen and electrical consumption and advanced flux management options. The 12” wide heater modules offer profile compatibility with competitor systems.

Built-in Thermal Monitoring

Nitrogen Capable to < 100 ppm

Energy Management System

Virtually No Maintenance

12” Wide Heater Modules

8. KOH YOUNG ZENITH 3D AOI

Ultimate Solution for Inspection Challenges

Circuit boards are becoming more complex with new products. An AOI machine is becoming even more crucial to the electronics manufacturing lines. The industry has many2D, 2.5D and pseudo-3D inspection options that only compound issues with false calls and escapes. The Zenith AOI Series is the only machine that delivers True 3D Inspection to address solutions caused by highly specular packages and shadows from adjacent parts.

Incomparable True 3D Inspection Performance

The Zenith AOI Series is the only solution in the industry to base its inspection criteria according to IPC-610 standards for electronic assembly acceptability requirements. It provides clear and precise AOI measurements to accurately identify multiple defects such as missing solder, offset, polarity, upside down, OCV/OCR, solder fillet, billboarding, lifted lead, lifted body, tombstone, bridging, and more. Because it uses a quantitative True 3D measurement-based approach, the system delivers exceptional accuracy and repeatability.

IPC-based Solder Joint Inspection

Through Koh Young’s proprietary vison algorithms, the Zenith Series can quantify the exact height of a solder joint. Despite shadows or interreflection challenges, the Zenith accurately inspects and measures according to IPC-610 standards for electronic assembly acceptability requirements.

AI-Powered Auto Programming (KAP)

Industry-leading 3D profilometry technology converges with Koh Young’s proprietary AI technology to deliver true automatic programming. The innovative geometry-based Koh Young Auto Programming (KAP) software solution reduces the programming process to minimizes time to production and reduces costs.

KSMART Solutions: True 3D Measurement-based Process Control System

Koh Young pioneered True 3D measurement technology 20 years ago to create a zero-defect

9.NGOK Unloader Machine

According to signal recognition, NG board and OK board are automatically collected into two lifting turnover boxes respectively; The NG\OK receiver is connected with AOI, after AOI detection to determine the good (OK) and bad (NG) output different signals, the signal is transmitted to the next NG\OK receiver, the NG\OK receiver receives the signal sent by AOI for judgment, and the PCB is automatically classified and stored in the OK and NG material frame; Such as: AOI output OK signal through NG\OK judgment into the moving trolley directly into the OK lifting trolley material frame; The AOI output NG signal is judged by NG\OK into the moving car and transferred to the material frame of the NG lifting car at the back.

Appearance structure :3mm thick sheet metal structure and aluminum profiles into the frame, surface spray treatment, color is corrugated white.
Microcomputer original Panasonic PLC control system, stable and reliable work.
Touch screen display operation, with automatic fault diagnosis function, man-machine dialogue is convenient.
Multiple sound, light and touch screen prompt alarm function.
The lifting step of the rack can be set according to the PCB thickness.
With automatic counting function, convenient production statistics.
Humanized design ensures that the PCB board is not broken and improves the output capacity
The bottom connecting PCB board uses a motor to push the board into the material frame
Stepper motor push plate, strength, speed can be set on the touch screen,
The push-plate device uses the Omron groove sensor to protect the PCB board from being pushed out
Push the PCB board can set the push distance in the touch screen
The OK plate is loaded into the front material frame, and the NG plate is loaded into the fabric frame.
Double line number distinguish NG\OK