Hanwha SM482 Plus SMT Assembly Line

SM482 Plus SMT Assembly Line
Full Automatic Assembly line
Speed:30,000CPH
Usage: PCB production, Full Automatic Assembly line,

BASIC INFO

Hanwha SM482 Plus SMT Assembly Line

Hanwha SM482 Plus Assembly line configuration:

1.PCB Loader

2.SMT stencil Printer GKG G5

3.Hanwha SM482 Plus Pick and place machine

4.SMT Inspection conveyor

5.SMT reflow oven

6.PCB unloader.

Placement Speed: 30,000 CPH

Accuracy：±40um@μ±3σ

Feeder Capacity(8mm）:120ea

Component Range：Fly: 0402 ~ □16mm / Fix（Opton）: ~□55mm, L75mm Connector

PCB size(mm):L50*W40- L460*W400

1. PCB loader

PCB frame loading machine is a kind of automatic loading equipment for electronic components PCB board. It is usually composed of a conveying system, a positioning system, and an upper plate manipulator.
The working principle is to place the PCB board and component material that need to be mounted on the board in the material frame, and send the material frame to the machine through the conveying system. Then, the positioning system is used to accurately locate the position of the PCB board, and then the components are removed from the material frame by the upper board manipulator and placed on the PCB board accurately.

2. SMT stencil Printer GKG G5

GKG G5 is a high-precision and high-stability fully automatic visual printing machine, high-resolution visual processing, high-precision transmission system, suspended automatic adaptive scraper, precise board positioning processing and smart screen frame clamping structure, compact structure , both accuracy and high flexibility, precise printing required functions.

1. GKG dedicated manual adjustment pre-lift platform: simple and reliable structure, low cost, convenient manual adjustment, can quickly realize the adjustment of the PIN pin jacking height of PCB boards with different thicknesses.
2. Image and optical path system: The uniform ring light and high-brightness coaxial light of the brand-new optical path system, together with the brightness function that can be adjusted steplessly, make all types of Mark points can be well recognized (including uneven ones) Mark point), suitable for tin-plated, copper-plated, gold-plated, HASL, FPC and other types of PCBs of different colors.
3. Scraper system: Slide rail type scraper system, which improves the running stability and long service life.
4. Cleaning system: The new type of wiping rubber strip ensures full contact with the stencil, increases the vacuum suction to ensure that the residual solder paste in the mesh is vigorously eliminated, and truly realizes the effective automatic cleaning function, three cleaning modes of dry and wet vacuum , the software can set the cleaning mode and cleaning paper length at will.

3. Hanwha SM482 PLUS Pick and Place Machine

1. Achieved 30,000CPH speed placement:

• Optimize the structure of the flying head and the suction/placement action to achieve the highest placement speed among products of the same level.
• Mounting accuracy correction system.
2. High-speed, high-precision electric feeder:
• SM electric feeder
• SM Smart Feeder
3. Strengthen the corresponding ability of components and PCB: Polygon function.
4. Applicable to NEW vacuum system: when the vacuum pump is used, the air pressure consumption is less than 5nm3/min

SM482 is based on the platform of high-speed chip mounter SM471, which strengthens the corresponding ability of special-shaped components. It is equipped with a general-purpose machine with 1 cantilever and 6 shafts. It can mount □55mm IC, supports Polygon identification scheme, and targets at Special-shaped components with complex shapes provide optimal solutions. In addition, by applying the electric feeder, the actual productivity and placement quality have been improved. It can share the original SM3/SM4 series feeder with the SM pneumatic feeder, so it will be convenient for old customers to use, and at the same time save the configuration of the feeder (whether the electric feeder can obtain accuracy and fast response speed, and improve quality and productivity).

4. SMT PCB Inspection conveyor

PCB Inspection conveyor machine provide secure and caring to handling printed circuit board involving SMT manufacturing. Inspection conveyor with light will be easier for operator to do inspection or test. We consider lots for producing our inspection conveyor products such as durability and reliability. So, our inspection conveyor machine will be suitable for small and big production systems. And also it can be highly customized with attractive price-performance ratio.

1.Modular design for inspection conveyor
2.Weighted design improves stability
3.More accurate with durable laser-cut stainless steel guide edge
4.Smooth and parallel width adjustment (screw)
5.Optional PCB detection mode
6.Customizable equipment length
7.Adjustable transport speed
8.SMEMA compatible
9.ESD belt
10.Motor drive
11.Highly sensitive “OMRON” photoelectric switch
12.Equipped with lights

5.high production Capacity Reflow oven L-1000

►The Windows operating system offers a simple interface that allows for easy on-screen switching between Chinese and English.

►The Intelligent Diagnosis System features functions such as Trouble Reminder, Alarm List-Out, and Report Saving.

►All production data is automatically backed up, facilitating ISO 9000 management.

►An extended cooling zone with top 4/bottom 3 zones ensures rapid cooling and a low outlet temperature.

►The main frame design has been enhanced and the rails have been segmented to prevent deformation and eliminate issues such as PCBs getting stuck or dropping.

►A brand new width adjustment structure ensures that the rails remain parallel from inlet to outlet, preventing misalignment.

►A multi-layer temperature protection design keeps the shell surface temperature low, reducing the working environment temperature.

►A double-layer temperature protection function safeguards the machine from damage due to abnormal temperatures.

►A new-type exhaust gas recovery structure reduces energy consumption and improves flux recycling.

►High thermal transmission facilitates and enhances the soldering process for large and complex products.

►Dual lanes with dual speed, priced as a single machine, double productivity and save 60% energy.

►The furnace features a fully enclosed design to prevent nitrogen loss, with the lowest nitrogen content being 150ppm.

6. Automatic PCB Unloader

Appearance structure: sheet metal structure and aluminum profiles into the frame, surface spray treatment, color is white.
Microcomputer PLC control system, stable and reliable work.
Touch screen display operation, with automatic fault diagnosis function, man-machine dialogue is convenient.
Multiple sound, light and touch screen prompt alarm function.
The lifting step of the rack can be set according to the PCB thickness.
With automatic counting function, convenient production statistics.
Humanized design ensures that the PCB board is not broken and improves the output capacity The bottom connection receiving PCB board uses a motor to feed the board to the material frame Stepper motor push plate, the force can be adjusted, the speed can be set on the touch screen,The push-plate device uses two end limits to protect the PCB board